Tackle common welding problems with practical solutions from real welders. From arc blow to porosity, get clear fixes that actually work.
Welding galvanized metal to steel is a common challenge in fabrication, repair, and industrial construction. Galvanized metal is simply steel coated with a layer of zinc to prevent rusting, but this coating creates complications when exposed to the high heat of welding. The good news? It can be done—safely and effectively—if you understand the proper…
Welding aluminum with a MIG welder can be intimidating for beginners, but with the right setup and technique, it’s absolutely achievable—even at home. While aluminum’s properties differ from steel, a few adjustments in equipment and approach will help you achieve strong, clean welds without frustration. Understanding Aluminum’s Welding Challenges Aluminum is a soft, lightweight metal…
TIG welding is known for its precision and clean welds, often used in projects requiring superior aesthetic and structural quality. While argon is the industry-standard shielding gas, some welders ask whether CO₂ can be a substitute. It’s a fair question, especially when cost and availability are considered. However, TIG welding and CO₂ generally don’t mix…
TIG welding aluminum might seem intimidating at first, but with the right setup and understanding of the basics, beginners can quickly get comfortable with this rewarding welding process. Aluminum’s unique properties require a bit more finesse than steel, but it’s entirely approachable with the proper technique and preparation. Why TIG Welding Is Ideal for Aluminum…
Controlling gas pressure is critical for achieving clean, consistent MIG welds. The right settings help shield the weld pool, minimize spatter, and ensure proper penetration—especially when working with varying materials and environments. Understanding the Role of Shielding Gas In MIG welding, shielding gas protects the weld area from contaminants in the atmosphere. Without it, oxidation…
Metal Inert Gas (MIG) and Tungsten Inert Gas (TIG) welding are two of the most commonly used welding techniques in the industry, each offering unique strengths and applications. Whether you’re a beginner choosing your first welder or a seasoned professional deciding on a machine for a specific project, understanding the difference between MIG and TIG…
Spot welding is one of the most widely used joining methods in manufacturing and metalwork, especially when working with thin sheet metal. It’s the backbone of automotive assembly lines, metal enclosures, and even appliances. While it may seem like magic to fuse metal in just a few seconds without filler material, spot welding relies on…
Welding cast iron is notoriously tricky due to its high carbon content and brittleness, but with the right preparation and technique, MIG welding can be a viable option. While TIG or stick welding are traditionally used, a MIG welder with the proper setup can repair cast iron effectively—if you follow a careful process. Why Welding…
Learning how to weld aluminum at home can open the door to a wide range of DIY repairs and custom fabrication projects. While aluminum can be more challenging to work with than steel due to its thermal conductivity and oxide layer, it’s entirely manageable with the right tools and knowledge. Whether you’re patching a bike…
Learning how to weld can feel overwhelming at first, but using a wire feed welder is one of the easiest ways to get started. Whether you’re repairing a gate, building a metal frame, or diving into your first DIY welding project, wire feed welding—commonly known as MIG (Metal Inert Gas) welding—is a beginner-friendly process that…