Hobart 12ci Review: The Plug-and-Play Plasma Cutter You Didn’t Know You Needed

Plasma cutters used to be intimidating beasts, requiring complex setups, separate air compressors, and a steep learning curve. But Hobart, known for its rugged reliability and user-first designs, changed the game with the Hobart 500564 Airforce 12ci Plasma Cutter. Whether you’re slicing through metal in a small shop or tackling automotive fabrication, this machine packs surprising power into a compact, compressor-equipped body. Let’s dig into what makes the 12ci stand out—and where it fits best in your welding arsenal.
Hobart 12ci Plasma Cutter Review
The Hobart 12ci runs on standard 120V input and includes a built-in air compressor, which eliminates one of the most frustrating parts of setting up a plasma cutter. This alone makes it ideal for home garages, mobile welding setups, or hobbyists who don’t want to invest in bulky equipment.
With a rated cutting capacity of 1/8 inch and a maximum clean cut up to 1/4 inch, it’s designed for lighter-duty work—think sheet metal, auto panels, and brackets. What it lacks in brute force, it makes up for in portability and ease. The total weight hovers around 27 pounds, so it’s no problem to carry it to your worksite or around your shop.
The pilot arc technology allows for cutting through rusty or painted metal without the tip sticking, and the drag torch design keeps cuts smooth and controlled. Plus, its fan-on-demand system reduces dust and debris intake, helping extend component life.
Who Is the Hobart 12ci Best For?
This machine isn’t meant for cutting through I-beams or thick steel plates, but it’s a dream for DIYers, auto enthusiasts, HVAC techs, and light fabricators. The simplicity of the setup—plug it into a standard outlet, flip the switch, and start cutting—makes it perfect for anyone who doesn’t want to wrestle with air pressure gauges and compressor oil levels.
It’s also surprisingly quiet compared to setups that rely on external air compressors, making it a good fit for residential neighborhoods or indoor work where noise is a concern.
What You’ll Love About the Hobart 12ci
- True Portability – No external air tank or compressor needed
- Clean, Fast Cuts – Especially on thinner metals
- User-Friendly Interface – Just a few dials, no fluff
- Reliable Arc Start – Pilot arc handles dirty or coated metals
- Low Maintenance – Self-contained, less to go wrong
A Few Considerations
The trade-off for that portability is limited cutting thickness. If you frequently need to slice through 1/2-inch steel or more, the 12ci might not keep up. You’ll also want to keep consumables on hand, as torch tips can wear quicker when cutting dirty or coated materials.
Still, for light-duty needs, it’s hard to beat the value and convenience Hobart delivers here.
Conclusion: Small but Mighty
The Hobart 12ci isn’t trying to compete with industrial plasma cutters—and that’s exactly the point. It’s compact, user-friendly, and powerful enough for most light-duty tasks. Whether you’re in the garage, out on the farm, or customizing a project car, this little unit delivers more than its size suggests.